Insert molding is the process of mounting moldings into a wooden frame without relying on screws. The process is usually performed to add a molding element of decorative value and functionality to a product or part. Insert molding can be used to add different types of moldings like hollow walls, panel inserts, drawer fronts, faux windows, and doors as well as trim molding and panel inserts. This process can also be used to mount trim molding in an open or concealed location. It also enhances the appearance of wood by adding depth, style, and dimension to a part that would not normally have this feature. There are many companies working on insert moldings, it is very important that you remain very careful when choosing insert molding company where to get it from, may it be for personal, more so for business use.
There are many benefits of using overloading over screws and nails for fastening wood elements. These benefits include: using less fasteners, using a higher-strengths material, having a longer life even after repeated use, eliminating the need for expensive modifications to the existing material as well as eliminating the potential for damage to the wood, and a decrease in loss of material through vibration and breakage. Using overloading over screws and nails gives the following advantages:
Fastening – Using over molding for fastening parts or assemblies eliminates the need for using fasteners such as nails or screw hooks. Instead, a plastic resin is applied over the top of the metal component that is to be fastened and secured. Using an insert molding system that uses a push-button method, the plastic resin is pressed into place and stays in place until the user pushes a button to remove it. Once removed, the assembly is easily removed from the frame by loosening the supplied linkage.
Extrusion – In the case of certain molded part assemblies, extrusion technology may also be used to join the parts together. In the extrusion process, a tube-shaped plastic rod is inserted into one of the ends of the molded part. The rod is pushed outward until it comes in contact with the outer edge of the other molded edge. The plastic rod then inserts into the other end, while it continues to push outward until it is firmly pressed against the other edge. When this occurs, the two pieces are joined together and permanently joined.
Precision – Using over molding technology results in accuracy because the entire assembly is perfectly round. This leads to faster production and faster turnaround times for finished products. Since the parts are perfectly round, there is no need for precision cutting, which allows parts to be made more precisely than would otherwise be possible. Furthermore, because the process uses a simple injection molding machine to carry out the joining process, parts can be made one another with very little waste produced during the process, thereby eliminating waste in the production. This results in the ability to produce one another throughout the year, without interrupting production for too long.
Flexible Metal – The over molded metal used in the insert molding process has a great number of uses in today’s world. For example, this flexible metal is used in watercraft tanks, airplane seats, motorcycle helmets, hand rails, and thousands of other places around the world. Because of this flexibility, the manufacturing industry has been able to tap into this metal’s versatility and utilize it where other metals would not have been able to. Because the metals are so malleable, this has allowed manufacturers to mold them into countless different shapes and sizes, allowing them to offer a wide range of customized products to their customers.